XYPEX PRODUCTS RANGE:
| XYPEX
PATCH' N PLUG |
Description: |
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XYPEX
PATCH'N PLUG is a specially designed, fast-setting,
non-shrink, high-bond-strength, hydraulic cement compound
for concrete patching and repair.
Patch'n Plug stops flowing water in seconds and is used
to seal cracks, tie holes, and other defects in concrete.
The high performance characteristics of Patch'n Plug
are enhanced by Xypex's unique crystalline waterproofing
technology. |
| Uses: |
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Stopping
an active flow of water through cracks
Repair of concrete substrates before the application
of Xypex coating materials |
| Features
& Benefits: |
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Single
component (simply add water)
Fast setting: around three minutes at 21ºC (water
temperature will also directly affect set time)
Excellent structural strength
As durable as the masonry and concrete to which it is
applied
Non-metallic (won’t rust or deteriorate)
Non-toxic
Available in 4, 10 and 20kg buckets
Download:
Patch' n Plug data sheet
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| XYPEX
CONCENTRATE |
Description: |
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| Xypex
is a unique chemical treatment for the waterproofing,
protection and repair of concrete. XYPEX CONCENTRATE
is the most chemically active product within the Xypex
Crystalline Waterproofing System. When mixed with water,
this light grey powder is applied as a cementitious
slurry coat to above ground or below ground concrete,
either as a single coat or as the first of a two-coat
application. It is also mixed in Dry-Pac form for sealing
strips at construction joints, or for the repairing
of cracks, faulty construction joints, and honeycombs.
Xypex prevents the penetration of water and other liquids
from any direction by causing a catalytic reaction that
produces a non-soluble crystalline formation within
the pores and capillary tracts of the concrete and cement-based
materials. |
| Uses: |
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Reservoirs
Sewage and Water Treatment Plants
Underground Vaults
Secondary Containment Structures
Foundations
Tunnels and Subway Systems
Swimming Pools
Parking Structures
Roof Decks |
| Features
& Benefits: |
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Resists
extreme hydrostatic pressure
Becomes an integral part of the substrate
Can seal hairline cracks up to 0.4mm
Allows concrete to breathe
Highly resistant to aggressive chemicals
Non-toxic
Does not require a dry surface
Cannot puncture, tear or come apart at the seams
No costly surface priming or levelling prior to application
Does not require sealing, lapping and finishing of seams
at corners,
edges or between membranes.
Can be applied to the positive or the negative side
of the concrete surface
Does not require protection during backfilling or during
placement of steel, wire mesh or other materials
Less costly to apply than most other methods
Not subject to deterioration
Permanent
Download:
Xypex Concentrate data sheet
Download:
Xypex Crack Repair Data Sheet (cross-section)
Download:
Xypex Crack Repair Method Statement
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| XYPEX
MP & P MORTAR |
Description: |
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M
P&P Mortar is a fast setting, non-shrink mortar for
concrete repairs where waterproofing is a requirement.
M P&P Mortar is used for sealing cracks to stop water
flows, and other defects in concrete. It is also used
to seal tie bolt holes. |
| Uses: |
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Use
as a high build mortar to repair defects in concrete.
Filling tie bolt holes in concrete pits and liquid containing
structures.
Fast setting repairs to pre-cast units.
Used in place of Xypex Patch n' Plug where the applicator
needs more 'working' time to apply the material. |
| Features
& Benefits: |
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Single
component (simply add water)
Fast setting, twelve to fifteen minutes at 21C. (water
temperature will also affect set time)
Excellent structural strength
Non-Toxic
Non-metallic (won’t rust or deteriorate)
High build, up to 50mm in single application.
Download:
Xypex MP & P Mortar data sheet
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| XYPEX
KUNISEAL C-31 (Water-swelling Waterstop) |
Description: |
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| Kuniseal
C-31 has been developed as an easy to use Bentonite/Clay
concrete waterstop material. Used in construction joints,
it reduces installation time and has the ability to
swell on contact with water and fill any voided area
in the surrounding concrete, eliminating the passage
of water. The Kuniseal expansion does not exert pressure
on the surrounding concrete. It is packaged in 2Lm strips
@ 10 x per box. We do not sell the strips individually
but we do with the Adeka MC-2010MN. |
| Uses: |
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Concrete
construction joints, both vertical and horizontal.
Foundation Joints.
Water Containing Structures
Insitu penetrations in concrete
H shaped beams |
| Features
& Benefits: |
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No
special adhesive required.
Installation time is reduced.
Long lasting, insitu durability.
Superior results in stopping moisture penetration.
Suitable for marine environment.
Download:
Xypex Kuniseal C-31 data sheet
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| HOW
DOES XYPEX WORK? i.e. Xypex 'CONCENTRATE' (above) |
To create its crystalline waterproofing effect, Xypex
must become an integral part of the concrete mass. It
does so by taking advantage of the natural and inherent
characteristics of concrete; concrete is both porous
(capillary tract system) and chemical in nature. By
means of diffusion, the reactive chemicals in Xypex
use water as a migrating medium to enter and travel
through the capillary tracts in the concrete. This process
precipitates a chemical reaction between Xypex, moisture
and the natural chemical by-products of cement hydration
(calcium hydroxide, mineral salts, mineral oxides and
unhydrated and partially hydrated cement particles).
The result is crystallization and, ultimately, a non-soluble
crystalline structure that plugs the pores and capillary
tracts of the concrete. In this condition, the pores
become discontinuous and the concrete is thereby rendered
impenetrable by water and other liquids from any direction.
The Xypex crystalline process will reactivate whenever
water is present. The
crystallization process that Xypex causes within the
pores and capillary tracts of concrete is illustrated
below in electron microscope photos taken by an independent
research team.
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1.
Concrete (Untreated)
A control sample of concrete was sheared through
at 50 mm below the top surface. The sheared face
shows some of the by-products of cement hydration
with which Xypex reacts. Precipitated calcium
hydroxide together with cubic and rhombic particles
are visible. |
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2.
XYPEX Crystallization (Initiation)
Taken at 50 mm within a Xypex-treated concrete
sample, this photograph shows the initiation of
the Xypex crystalline reaction after Xypex Concentrate
was applied to the surface. |
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3.
XYPEX Crystallization (Mature)
This
photo was taken 26 days after the application
of Xypex Concentrate at a depth of 50 mm into
the concrete sample. A dense, fully developed
crystalline structure has formed within the capillary
tracts of the concrete to completely block the
flow of water. |
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